1. With 100-ton hydraulic shearing force, AS-1000 can efficiently cut a wide range of scrap metals, including steel bars, angle steel, channel steel, copper, aluminum profiles, and metal off-cuts;
2. Foot pedal control system allows operators to control the cutting blade while keeping both hands free for material handling;
3. AS-1000 is available in both: Integrated type—compact design, easy installation, and space-saving; Split type—flexible layout for larger workshops;
4. AS-1000 supports customization options including: Local voltage and frequency, color and layout;
5. AS-1000 uses heat-treated H13 high-strength blades, providing excellent wear resistance, reducing blade replacement frequency and long-term maintenance costs.
Equipped with 335 mm blade opening and 600 mm cutting length, AS-1000 hydraulic metal shear from BSGH is purpose-built to offer high-efficiency performance for metal cutting. Powered by a robust 21.5 MPa hydraulic system, it generates up to 1,000 KN of shearing force, effortlessly slicing through scrap round steel, square bars, channel steel, angle iron, steel plates, and various other recyclable metals.
To adapt seamlessly to different facility layouts, AS-1000 is available in both integrated and split-type configurations-giving scrap yards, recycling centers, and smelting plants maximum flexibility in optimizing their operational workspace.
Watch AS-1000 hydraulic scrap metal shear in factory testing for our client Ryan from the USA! Powered by a leverage-amplified mechanism, AS-1000 easily handles scrap steel flat bars across all points along the blade-front, middle, and rear. The cutting action is smooth, efficient, and user-friendly.
Ryan said:" That looks great. Whole cutting process is smooth, and the shear looks solid. I'm looking forward to getting it set up at our yard."
Driven by a powerful hydraulic system, AS-1000 Metal Shear provides smoother motion, reduced noise, and enhanced cutting stability.
| Model | Industrial-grade AS-1000 Hydraulic Metal Shear Machine |
| Maximum Shear Capability | 1000KN |
| Shearing times per minute | 10-12 times/min |
| Height of Working Table | 730mm |
| Blade Length | 600mm |
| Max Blade Opening | 280mm |
| Size of the Machine | 2050*1000*1200mm |
| Size of the Oil Tank | 1200*800*1000mm |
| Weight | 3200Kg |
| Hydraulic System Pressure | 21.5MPa |
Note: Data above applies when operating at 21.5 MPa system pressure for materials with a tensile strength of ≤ 450 MPa, placed at the blade's maximum cutting force zone.

① Fixed Blade - Stationary cutting edge
② Active Blade - Movable shear blade
③ Hydraulic Cylinder - Direct shear drive unit
④ Electric Control Box - Centralized electrical management
⑤ Main Motor - System power source
⑥ Hydraulic Pump - Generating hydraulic oil
⑦ Hydraulic Oil Tank - Storing oil & cooling
⑧ High-Pressure Oil Pipes - Transitting hydraulic oil
1. Dual Flexible Operation Modes
Supports both single-cycle and continuous cutting modes to match diverse material processing demands:
2. Heavy-Duty & Durable Design
Built with a high-strength welded frame, ensuring outstanding impact resistance, zero deformation, and long-term service life.
3. Powerful & Stable Hydraulic System
High-performance hydraulic drive provides smooth blade motion, massive shearing force, reduced operating noise, and low energy consumption.
4. Comprehensive Safety Protection
Designed with hands-free foot pedal control, an intuitive control interface, and an emergency stop button. In case of operational anomalies, the system instantly stops and returns the blade safely to its initial position.
5. Customized Solutions
Fully customizable based on your local power supply (voltage and frequency), workshop layout (integrated or split-type), body color, and material processing needs.
BSGH can customize you own hydraulic shearing machine, check AS-1000 in different colors for customers around the world, tell us which one you like and we will manufacture for you.



If there're any abnormal conditions while working, you must stop AS-1000 immediately, and find out the reasons. Only the faults are eliminated, and then continue working.
|
No. |
Fault Symptoms |
Fault Reasons |
Methods of Removal |
|
1 |
The oil pump has no pressure after starting up |
Overflow valve gets stuck, and adjusting pressure handle gets loose. |
Clean out the overflow valve, check the valve core and springs, and fasten the adjusting handle. |
|
2 |
After starting up, the oil pump has pressure, but motions. |
Electromagnet has been short circuit, the valve core of electricity liquid reversing valve be block up |
Change electromagnet, and clean the reversing valve |
|
3 |
After starting up, the oil pump has large noise. |
The suction oil & gas pips leak oil or gas, the fluid level is too low. |
Eliminate the leaking place; adding oil to the cylinder. |
|
4 |
It can't return automatically after shearing, or it can't continue to shear after coming back. |
The switch is not at the right place or failure of relay. |
Adjust the place of approaching-switch or change a small electromagnetic. |
|
5 |
It's easy to shear thin materials and difficult to shear thick materials. |
The slitting is too small between upper and lower shearing knives. |
Adjust the slitting with a little bigger. |
|
6 |
It's easy to shear thick materials and difficult to shear thin materials. |
The slitting is too big between upper and lower shearing knives. |
Adjust the slitting with a little smaller. |
|
7 |
There are 'get out' and materials stuck on the blades when shearing, and it's not smooth to shear materials. |
There's slitting between friction ring and blade-shaft bushing; the slitting is a bit larger between guide plates, and shearing knives have worn a lot. |
Fasten the adjusting bushes; adjusting the slitting between guide plates, and repair or change the shearing blade. |
|
8 |
The shearing speed is slower while shearing. |
The variable-head of oil pump gets loose, and flux becomes smaller, and the special variable feature of oil pump is incorrectness. The overflow valve handle gets loose, and system pressure turns lower. |
Adjust the variable-head and the special variable features of oil pump; Readjust the system pressure and fasten the nuts. |
|
9 |
'Intercepted oil' phenomenon on the piston rod. |
The seal parts are aging. |
Change seal rings. |
|
10 |
Pulling damnification of piston rods |
Dustproof rings failure; there have sand, scamps and dunghills in dustproof rings. |
Change or clean the dustproof rings, and polish and repair the piston rod surface. |
BSGH AS-1000 Hydraulic Alligator Shear is designed to efficiently process a wide variety of scrap metal materials. Below are the recommended maximum cutting capacities for standard structural metals:
Channel Steel: 140 × 60 × 6 mm
Angle Steel: 80 × 80 mm
Round Bar (Solid Steel): Ø45 mm
Steel Plate: 180 × 18 mm
Square Bar: 40 × 40 mm
Important Operational Note: To ensure safe operation, protect hydraulic components, and maximize blade service life, do not cut hardened steel, brittle cast iron, sealed hollow containers, or flammable and explosive items.
Unsure if your material is suitable? Contact our technical team today for a material compatibility evaluation and tailored machine advice.




Every AS-1000 Hydraulic Metal Shear is packaged under strict international export standards. We reinforce each machine with sturdy steel support frames, apply multi-layer waterproof and rust-proof wrapping, and anchor it securely inside a heavy-duty wooden crate. Designed to withstand long-distance ocean transit, your equipment can arrive in perfect condition, ready for immediate installation and operation.


Discover how scrap yards, recycling centers, and smelting plants worldwide depend on our AS-1000 hydraulic metal shear for their daily heavy-duty metal processing.
Alexander from Germany
"AS-1000 metal shear arrived well packed and exactly as described. The frame is solid, the welds are clean, and everything was ready to run. Very happy with the overall build quality."
Gabino Barrera from the USA
"We've been running AS-1000 equipment almost every day, and it's been rock solid. It cuts smoothly, runs quietly, and hasn't given us any trouble. Definitely a machine we can rely on."
Mr. Lee from South Korea
"I was impressed as soon as I saw it. Your AS-1000 alligator shear looks even better than the photos, and you can tell it's built for heavy-duty work. It was a great choice for our yard."
Q1: What is the recommended hydraulic oil temperature for AS-1000 hydraulic metal shear machine?
A1: For stable performance, keep the hydraulic oil temperature between 0°C and 70°C. If the oil is too cold, warm up the machine before operation. If it exceeds 70°C, stop the machine and allow it to cool to protect the hydraulic system.
Q2: Do I need to perform a test run before using AS-1000 hydraulic metal shear machine?
A2: Yes. Before the first use, we recommend a short no-load test to check the motor rotation, hydraulic pressure, and system operation. This helps ensure the machine is running correctly before cutting materials. We also provide a user manual and technical guidance if needed.
Q3: Why is my AS-1000 hydraulic metal shear cutting more slowly than before?
A3: Slow cutting is usually caused by one of the following:
• Low hydraulic oil level
• Hydraulic oil temperature being too high or too low
• Worn or dull blades
Check these items first. If the problem continues, our technical team is available to help you troubleshoot and resolve it quickly.
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