banner
Categories

Hot Products

Tire Recycling Machine

Xi'an Grand Harvest Equipment Co., Ltd. : Your Professional Tire Recycling Machine Manufacturer!

 

BSGH Granulator is a professional waste recycling machine manufacturing company that has been engaged in the field of waste recycling for more than 25 years. Our company not only adopts cutting-edge separation technology, but also has a excellent product system that can solve all your problems in the field of waste recycling.

Our company is located in Taizhou, Zhejiang Province, with a factory area of more than 60,000 square meters and more than 500 outstanding employees. It is one of the best waste recycling machine manufacturing companies in China. The machines of our company are very popular in China, occupying 70% of the Chinese market. Moreover, we have customers from all over the world, with a repurchase rate of over 60%.

High Quality
Our machine parts are made of high-quality materials during the production process. The blades of the machine's crusher are made of stainless steel blades that are wear-resistant, high toughness, and corrosion-resistant, ensuring that the machine does not need to replace the blades within one year.

Advanced Technology
The R&D department of our company has been developing and making breakthroughs in new technologies. Our latest double separation technology is used in various medium and large cable granulator machines. It can separate the copper wire more thoroughly and process your cables more efficiently and quickly.

Complete Service
Our company has a perfect service system. Whether it is understanding customer needs before sales, recommending the most suitable cable granulator machine to customers, or explaining installation methods and maintenance knowledge to customers after the machine is delivered, we have professional business personnel to serve you.

Market Validation
Our cable granulator machine has been produced and sold in China for more than 20 years. It has become the best-selling cable granulator machine in China, occupying 70% of the market. Our machines are reliable and high-quality machines that have been proven in the market. After purchasing the cable granulator machine, our customers can recover the machine cost and start making a profit in just one year at most.

 

What Is Tire Recycling Machine?

 

 

A tire recycling machine is a device that separates rubber from steel/metal for reusability in other industries. It is designed to process discarded tires into usable materials such as rubber crumb, steel, and synthetic fibers.

 

 
Benefits of Tire Recycling Machines
 
01/

Waste Reduction
Tire recycling machines significantly reduce the volume of waste tires, preventing them from ending up in landfills. This helps mitigate environmental pollution and conserves landfill space.

02/

Economic Benefits
The recycling industry creates jobs and stimulates economic growth. Recycled rubber products, such as rubberized asphalt and playground surfaces, have a growing market demand, providing opportunities for businesses.

03/

Resource Conservation
Recycling tires conserves natural resources by repurposing used rubber. The recycled rubber can be used in various applications, reducing the need for virgin materials.

04/

Energy Savings
Recycling tires uses less energy compared to producing new rubber from raw materials. This leads to lower carbon emissions and a reduced environmental footprint.

 

Functions of a Tire Recycling Machine

 

Tire recycling machines serve several critical functions in the recycling process. Their primary role is to break down whole tires into smaller, manageable pieces that can be further processed or repurposed.

Mechanical Shredding
This method involves shredding tires into smaller pieces using specialized equipment. The resulting tire chips or shreds can be further processed or used as a raw material in various applications.

Ambient Grinding
Ambient grinding utilizes ambient temperature to reduce tires into granules or crumb rubber. The process involves cutting or grinding tires into small particles, typically ranging from a few millimetres to a few centimetres in size.

Cryogenic Grinding
In cryogenic grinding, tires are frozen using liquid nitrogen or a similar cryogenic substance. The frozen tires become brittle, allowing them to be easily shattered into small particles. Cryogenic grinding is often used to produce fine rubber powders.

Pyrolysis
Pyrolysis involves heating tires in the absence of oxygen at high temperatures, typically around 400 to 600 degrees Celsius. This thermal decomposition process breaks down the tires into various byproducts, including liquid oil, gas, and carbon black. These byproducts can be further refined and used in the production of fuels, chemicals, or other materials.

Devulcanization
Devulcanization is a process that aims to break the cross-links in vulcanized rubber to restore its elastic properties. It allows for the reclamation of rubber from tires, which can then be used to produce new rubber products.

 

Types of Tire Recycling Machines
 

Tire Shredder
Tire shredders are a type of recycling equipment used to reduce the volume of tires to scrap using high torque shredding systems. The various types of tire shredders are capable of handling large loads of tires of different sizes. They are a form of size reduction technology that cuts, slices, and crushes end of life tires (ELTs) into rubber chips. Tire shredding is a very popular method for recycling, reprocessing, and transforming waste tires into usable products.

 

Tire Pyrolysis Plant
A tire pyrolysis plant is a specialized facility that converts waste tires, along with other solid waste materials such as plastics, into valuable products such as oil, carbon black, and uncondensed gas through the process of pyrolysis. By utilizing waste tires as raw materials in a pyrolysis plant, it becomes possible to recycle the waste, thus helping to safeguard the environment by reducing waste accumulation. Moreover, investors can generate substantial profits by selling the by-products derived from the pyrolysis process.

 

Tire Bead Extractor
A Tire Bead Extractor is a a specialized tool designed for separating the tire bead from the rim efficiently by breaking the seal between them. It applies force directly to the tire bead, allowing for easier tire removal and installation. Tire Bead Extractors come in various designs, suitable for different types of tires.

 

Rubber Cracker Mill
A Rubber Cracker Mill is primarily designed to break down rubber materials into smaller pieces, often called “crumb rubber.” It applies high shear and compression forces to rubber compounds, breaking them into smaller particles or sheets. The Rubber Cracker Mills work by passing the rubber material between rotating corrugated steel drums, reducing the rubber to various sizes. Rubber Cracker Mills are grading according to the fineness of the rubber crumbs they produce.

 

Advancements in Tire Recycling Technology
Tire Strip Cutting Machine
Tire Ring Cutter Machine
Waste Tire Block Cutter
Tire Bead Steel Separate Machine

In recent years, tire recycling technology has witnessed significant advancements, ushering in a new era of sustainable waste management. Innovations in machinery and processes have revolutionized the tire recycling industry, paving the way for more efficient and eco-friendly solutions.

Research and Development
The continuous research and development efforts in tire recycling machine have resulted in cutting-edge technologies that enhance the effectiveness of tire recycling processes. Manufacturers and researchers have focused on improving the overall efficiency of tire recycling machines, leading to higher throughput and better-quality output.

Innovations in Tire Recycling Processes
Innovative tire recycling processes have emerged as key drivers of sustainability in the tire waste management sector. The introduction of tire pyrolysis plants, for instance, has transformed the landscape by converting used tires into valuable products like pyrolysis oil, carbon black, and steel. This process minimizes environmental impact and presents a lucrative opportunity to utilize valuable by-products.

Energy-Efficient and Eco-Friendly Designs
Sustainability is at the core of modern tire recycling machines, focusing on energy efficiency and reducing environmental footprints. Manufacturers have incorporated energy-saving features, optimizing resource utilization throughout the recycling process. As a result, tire recycling has become more environmentally friendly, aligning with global efforts to combat climate change.

Integration of Automation And AI
The integration of automation and artificial intelligence (AI) has ushered in a new era of tire recycling efficiency. Automated sorting systems ensure the precise separation of various tire components, streamlining the recycling process. Additionally, AI-driven algorithms optimize machine operations, maximizing productivity and resource efficiency while minimizing errors.

 

 
Examples of Tire Recycling Machines

 

1. Tire Rim Separator

Description
The Tire Rim Separator is a wheel separator machine which makes the task of separating the two main parts of a road wheel; the steel or alloy rim, and the rubber tire as effortless as possible. Each of these tire components are hugely valuable in its separate form, for recycling purposes and for profitability.

 

How does the Tire Rim Separator work?
The Tire Rim Separator is very easy to use and designed to keep the operator as safe as possible.

  • The operator sets a tire onto the machine – aligning the rim edge underneath the clamp of the machine.
  • The adjustable rest can be moved so that the weight of the tire is suitably supported, the aim is for the rim to pivot on this rest as the ram moves downwards exerting pressure on it to separate the rim from the tire.
  • The operator moves to the control panel that turns on the machine to activate the hydraulic power pack, then operates the controls which for reliability on this wheel popper machine are hydraulic.
  • Two hands are required on the controls to ensure the operator remains in a safe location behind the safety guards as this wheel separation machine works.
  • The Tire Rim Separator moves its clamp downwards onto the tire, automatically closing the transparent guard over the tire. This transparent guard protects the operator and any bystanders from any pieces of rim which may fly off from the wheel assembly.
  • The separating ram extends upon the rim, either bending it if it’s steel or if it is an alloy rim, it will break apart. It works as a slow tire rim punch to force the rim out.
  • The rim will push out of the tire and fall onto the ground in front of the tire rim separating machine.
  • The clamp lifts up and opens the guard allowing the tire to be taken away from the tire rim separator.
2. Tire Strip Cutting Machine

Description
The tire strip cutter is used to cut tires into strips, and the width of the strips is adjustable. The tire strip cutting machine consists of a pair of blades, a reducer, a frame and a transmission mechanism. The reducer drives the two blades to rotate at a relatively uniform speed through the rotating mechanism, prompting the two blades to form a shearing force, placing the tire between the two blades and moving forward to achieve a shearing effect.

Benefits

  • Environmental Benefits through Proper Disposal: Tire Strip Cutting Machines help in the recycling process of used tires for proper disposal, instead of letting them pollute the environment, take up space in landfills and risk public health.
  • Immense Potential for Processed Tire Re-Use: By easing the process of recycling, Tire Strip Cutting Machines allow the re-use of scrap tires in the following ways: Rubberized asphalt is widely used to pave roads; Fuel derived from recycling tires is used to produce energy, which burns cleaner than oil and coal and reduces fossil fuel consumption; Rubber-encased rail road ties prove to be highly durable and typically last up to 60-90 years; Repurposed rubber can be used to make shoes, bags, belts, etc., as well as decorative products, furniture, flooring and more.
  • Mobile or stationary Tire Strip Cutting Machines are available.
  • Throughputs range from 1-10 tons per hour.

 

 
Frequently Asked Questions

 

Q: What is Tire Recycling Machine?

A: A tire recycling machine is a device that separates rubber from steel/metal for reusability in other industries. It is designed to process discarded tires into usable materials such as rubber crumb, steel, and synthetic fibers.

Q: What is the standard age of a tire recycling machine?

A: The standard age of a tire recycling machine is typically between seven and a decade, although there are several which were seen to last so long as fifteen years before needing any major repairs or replacement parts.

Q: What is the number of tires can a Tire Recycling Machine process within an hour?

A: The quantity of tires that a Tire Recycling Machine can handle hourly is different from one model to the next, but many machines are already proven to handle around 100-150 scrap tires simultaneously with no difficulty.

Q: Are tire recycling machines suitable for all types of tires?

A: Tire recycling machines are designed to process various types of tires, including passenger car tires, truck tires, and even large industrial tires. However, the specific capabilities of a tire recycling machine may vary depending on its design and specifications.

Q: How does a Tire Recycling Machine work?

A: Tire recycling machines employ a series of processes to transform used tires into reusable materials. The primary stages include shredding, granulating, and separating. Initially, tires are fed into the shredder, where they are broken down into smaller pieces. These shredded pieces then undergo granulation, where they are further reduced in size to produce granules or crumb rubber. Finally, through various separation techniques, the different components of the tire, such as rubber, steel, and fabric, are extracted and collected for further processing or reuse.

Q: What are the benefits of Tire Recycling Machines?

A: Tire recycling machines offer several key benefits, both environmental and economic. Firstly, they help mitigate the environmental impact of discarded tires by diverting them from landfills and incineration, thereby reducing pollution and conserving valuable landfill space. Additionally, tire recycling machines facilitate the recovery of valuable materials such as rubber, steel, and fiber, which can be reused in various industries, including automotive, construction, and manufacturing. This promotes resource conservation and contributes to a more sustainable economy.

Q: Do Tire Recycling Machines need to be maintained?

A: Yes. Especially the teeth, parallel rotors, and motor. Purchasing new sharp teeth and lubricants are the main costs of maintaining Tire Recycling Machines. The rest of the frame will need to be kept free of rust and cleaned periodically. Overall, for the amount of work a Tire Recycling Machine does, it requires little maintenance compared to many assembly line machines and similar industrial equipment.

Q: What are types of tire recycling machines?

A: Tire recycling equipment includes various types of equipment such as shredders, granulators, vibratory screens, cross-belt magnets, drum magnets, conveyor/auger, rim crushers, and tire cutters.

Q: What happens to the steel in tires during recycling?

A: When a tire’s tread wears thin, the wire incorporated into the tire’s design begins to show, indicating the need to replace them. During the recycling process, a large plate magnet removes this steel from the tire rubber. The recycling plant may choose to clean and melt the steel, making it suitable for recasting into many metal products.

Q: Is tire recycling environmentally friendly?

A: Tire recycling is an economically sound, environmentally-friendly activity that helps reduce the burden on landfills, conserves natural resources by reusing rubber, and decreases the energy required to produce new tires. Additionally, it contributes to cleaner air and water by preventing tire fires and reducing the release of harmful chemicals.

Q: Is the Tire Rim Separator suitable for alloy wheels?

A: With the included alloy wheel insert the Tire Rim Separator can be used to separate even very thin spoke alloy wheels, as this insert is wide enough to ensure that the force of the ram is exerted on some of the rims spokes. A tool-free adjustable tire rest allows the machine to be quickly adjusted to work with different sizes of tires.

Q: Is the Tire Rim Separator safe to use?

A: The automatic safety guard closes down and over the tire to prevent any debris from ejecting out and potentially causing injury to the operator or any bystander. The two-hand control system also ensures that the operator is always standing in a safe place and out of harm’s way.

Q: What is tire strip cutting machine?

A: The tire strip cutter is used to cut tires into strips, and the width of the strips is adjustable. The tire strip cutting machine consists of a pair of blades, a reducer, a frame and a transmission mechanism. The reducer drives the two blades to rotate at a relatively uniform speed through the rotating mechanism, prompting the two blades to form a shearing force, placing the tire between the two blades and moving forward to achieve a shearing effect.

Q: What are types of recycled tires?

A: TDS, or Tire Derived Shreds, are what you will get from a primary shredder. They contain steel, fiber, and rubber, and can be used for energy production, as a fuel additive, or for civil engineering purposes. A secondary shredder will produce Wire-Free Chips, also known as Rubber Mulch. These can be used for landscaping, playground surfaces, and other engineering purposes. The secondary shredder will also leave you with scrap steel, which can be sold for an additional profit. Crumb Rubber, the output from a granulator, can be used for athletic tracks and fields, or can be used as part of a rubber sealant or asphalt. And lastly, Rubber Powder, the smallest form of shredded tires, can be used in a wide variety of ways. Asphalt, roofing materials, polymers, injection molding products, and more can all benefit from the use of Rubber Powder.

Q: How are recycled tires processed into rubberized products?

A: Recycled rubber is produced from replaced tires through a straightforward process. Materials like fiber and wire are moved and the rubber is cleaned, and then the rubber is typically ground into what is called crumb rubber. The non-rubber portions of the tire are also recycled.
As one of the leading tire recycling machine manufacturers and suppliers in China, we warmly welcome you to buy or wholesale cheap tire recycling machine for sale here from our factory. All customized products for distributors and dealers are with the best quality and low price.
  • QR Code

  • QR Code