Advanced Copper Aluminum Radiator Separator Line BS-ACP1000

 

Advanced copper aluminum radiator separator line BS-ACP1000 is a premier industrial solution engineered fo processing various scrap radiators, including air conditioner radiators, car water tanks, and complex multi-layer radiators. 

Unlike traditional methods, the BS-ACP1000 eliminates the need for manual pre-cutting. Curved, irregular radiators can be fed directly into the system for instant shredding and separation. Equipped with advanced sorting technology covering air separator, magnetic separator and vibrating table, BS-ACP1000 discharges 99% purity in copper, aluminum, and iron, allowing you to sell your recovered metals at top-tier market prices.

With a 2-3T/H processing capacity, BSGH copper aluminum separator system is ideal for large-scale recycling facilities who want to maximize profit margins and minimize labor costs.

 

 

 

In 2025, Oman customer Muhammad purchased the advanced copper aluminum radiator separator line BS-ACP1000 from us. After receiving the machine, he sent us this feedback video.

Customer: From Oman

Processing capacity: 2-3T/H

Our relationship with Mr. Muhammad began back in 2018 when he first invested in our radiator stripping machine BS-1200P. By 2025, Mr. Muhammad's radiator volume had increased significantly, and old BS-1200P can not meet the needs for piles of scrap. He reached out to BSGH with a clear goal: Maximize capacity and save labor cost. After analyzing his site requirements, our technical team recommended BS-ACP1000 radiator separating system. 

The video below is from Mr. Muhammad and shared ACP1000's performance actually exceeded the official technical rating. Under optimal conditions, the copper aluminum separator line reached a stable 3 tons per hour, totally handling his mountains of waste radiators.

 

 

 

Although considering variations in raw material prices and logistics costs across different regions, many customers can recoup the cost of the entire set of BS-ACP1000 at most 3-4 months, some even payback in two months.

Note: Capacity is based on operating 8 hours daily with a total processing capacity of 24 tons

 

 

 

Model	Copper aluminum radiator separator line BS-ACP1000
Processing Capacity	About 2–3 Tons / Hour
Separation Rate	≥99%
Dust Collection Efficiency	≥99%
Max. Feeding Size (L×W×H)	1000×800×70 mm
Output Size (Granules)	About 2–5 cm
Total Installed Power	About AC 210 kW
Voltage	380V/440V/480V or Customized
Machine Size	22000*8000*5000MM
Machine Weight	About 21000KG

 

 

The heavy duty radiator separation line ACP1000 integrates a high-torque twin-shaft shredder and a precision main crusher, working in tandem to liberate complex materials. By combining multi-stage separation technologies-including airflow, vibration, and magnetic separation, BS-ACP1000 ensures the precise extraction of copper, aluminum, and iron. With a market-leading recovery rate of 99%, it maximizes your profit margins while the dust collection system ensures a clean, eco-friendly workspace that meets global environmental standards.

• Crusher 1 (Pre-shredder) : The robust dual-shaft shredder machine can directly tear big radiators into small fragments.
• Crusher 2 (main crusher) : Further crushes the pre-shredded radiator into smaller pieces of 5-25cm for more precise separation.
• Pres-separator (air separator) : Utilizing the principle of wind separation, it performs initial separation of the crushed mixed particles, quickly extracts most of the lighter aluminum particles.
• Vibrating table: Combining the weight difference and vibration frequency difference between copper and aluminum, it can accurately separate copper particles from residual aluminum, achieving 100% purity.
• Magnetic separator: Installed on the conveyor belt, it separates and collects all iron particles as mixed particles pass through the conveyor belt.
• Dust collection: During the entire process to collect dust, making sure a clean working environment.

 

 

 

1. The entire production line is centrally controlled by a PLC system, requiring only 1-2 workers to operate, greatly reducing labor costs and achieving high automation.
2. Equipped with a dust collection system, it collects dust generated during the entire production process, preventing dust pollution and meeting environmental protection requirements.
3. Multiple safety protections, including power-off door interlocks, overload protection, and emergency stop buttons, ensure operator and equipment safety.
4. We offer free machine placement design services tailored to your factory layout, maximizing space savings.
5. With its high output, low labor costs, and high metal purity, our BS-ACP1000 boasts exceptional profitability. You can recoup your machine costs in as little as one month.
6. Routine maintenance, such as lubrication, cleaning, and wear-part replacement, is simple and can be performed independently after basic training.

 

 

 

BSGH advanced radiator separator line BS-ACP1000 is engineered to process all types of scrap radiators, including bulky units from air conditions, cars and so on, regardless of size or deformity, through advanced physical separation, the line delivers 99%+ pure copper and clean aluminum particles. These high-purity, mill-ready materials eliminate secondary processing, allowing you to bypass middlemen and sell directly to smelters for maximum profit.

 

 

To ensure your BS-ACP1000 copper and aluminum separation line arrives in peak operating condition, BSGH employs a rigorous, multi-layered packaging steps. Our end-to-end process is engineered for maximum safety during international transit:

Moisture & Dust Protection: Each component is meticulously hand-wrapped in high-grade industrial stretch film, creating a complete barrier against humidity and dust.

Expert Container Loading: The entire ACP1000 production line is strategically loaded into three 40HQ (High Cube) containers. 

From our factory floor to your facility, we guarantee a secure delivery process so you can start production immediately.

 

Q1: Does the radiator need to be cut or disassembled before feeding?

A1: No. The whole radiator can be directly fed into the machine, saving labor and time costs.

Q2: Can your advanced copper aluminum radiator separator line process radiators containing iron?

A2: Yes, our BS-ACP1000 is equipped with magnetic separators, which can completely separate the iron.

Q3: What are the main wear parts, and how long do the blades last?

A3: The wear parts are the blades. Our blades are made from high-alloy wear-resistant steel. Depending on your material input (cleanliness and iron content), blades typically last for 6–12 months before requiring maintenance or sharpening. Also you can buy extra for spare use.

Q4: Are you a factory?

A4: Yes, we are a manufacturer of radiator recycling machines. All our machines are factory prices, with no middlemen taking a cut.

Q5: What is the warranty period for the BS-ACP1000?

A5: 1 year. During the warranty period, we guarantee free repair and replacement of core components for any non-human-caused malfunctions.

 

 

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